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猪支原体肺炎活疫苗(168株)生产工艺关键技术研究
丁美娟,张小飞
0
(南京天邦生物科技有限公司;南京天邦生物科技有限公司;江苏省农业科学院兽医研究所?农业部兽用生物制品工程技术重点实验室?国家兽用生物制品工程技术研究中心)
摘要:
肺炎支原体的培养和保存条件非常苛刻,是疫苗规模化生产的工艺难题。本文针对猪支原体肺炎活疫苗(168株)生产工艺关键技术进行研究。通过培养试验筛选四种培养基配方,CCU测定证明该疫苗株在低血清改良培养基中生长良好;优化发酵培养工艺,使其在发酵罐培养60~70 h的峰值可达到1010 CCU/mL;设计筛选168株耐热保护剂和冻干工艺,37℃下保存10d的耐老化试验结果显示,下降滴度小于10 0.5 CCU/mL。本研究为提供高效、安全和稳定的猪肺炎支原体疫苗产品奠定基础。
关键词:  猪肺炎支原体  改良培养基  发酵工艺  耐热保护剂
DOI:
投稿时间:2012-05-25修订日期:2012-06-25
基金项目:江苏省科技成果转化专项资金BA2010021,江苏省农业科技自主创新资金CX(11)2059
Study on the Key Production Process of Mycoplasma hyopneumoniae, Live Vaccine (168 strain)
(Nanjing Tianbang Bio-Industry Co Ltd)
Abstract:
It is strictly hard for culturing and storage of Mycoplasma hyopneumoniae (Mhp),which is the technical problem of vaccine integrated production. We screened four kind of culture medias of Mhp, and the color-changing units (CCU) detection results showed that Mhp strain 168 grew well in low-serum modified medium. For the optimization of the fermentation technology, the peak titers of highest growth, of strain 168, were 1010CCU /mL after cultured 60~70h in fermentor. With optimization of heat resisting protective and lyophilization technology, the titers of strain 168 were only reduced 100.5CCU /mL during the aging tolerance test which lasted for 10 days at condition of 37℃. This study built the foundation for the efficient, safety and stabile producing the Mhp live vaccines.
Key words:  Mycoplasma hyopneumoniae  live vaccine  modified medium  fermentation technology  heat resisting protective

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